In the highly competitive tire manufacturing industry, precision and efficiency are essential. Every passenger car, truck, and bus tire undergoes advanced quality inspections to ensure safety, performance, and customer satisfaction. With more than 105 years of tire testing expertise, Micro-Poise® delivers proven solutions that help manufacturers maintain the highest standards of quality and reliability.
Presenting the
TGIS FS Tire Geometry Inspection System—an innovative solution that will make the final finish testing better and at the same time provide manufacturers with incomparable value.
Tire geometry plays a critical role in ensuring overall tire performance and appearance. Geometry checks help identify bulges, dents, and surface irregularities that can compromise safety, ride quality, and visual consistency. Traditional geometry inspection systems, however, are often complex, rely on constant mechanical positioning, require frequent maintenance, and operate with slow cycle times. These challenges lead to increased downtime, higher operating costs, and potential quality control issues.
The TGIS FS system overcomes these obstacles by delivering a no‑motion tire geometry inspection solution. It simplifies operation while improving accuracy, reliability, and throughput—helping manufacturers maintain high quality standards with greater efficiency.
Key Features of TGIS FS
1. No-Motion Design for Maximum Efficiency
Unlike older systems that rely on servo-driven positioning assemblies, TGIS FS uses
fixed-position sensors, eliminating the need for jogging or repositioning. This design:
•
Boosts throughput and uptime, reducing cycle times significantly.
•
Cuts maintenance costs by up to 80% compared to
TGIS SL platforms.
• Enhances operator safety, as no manual sensor adjustments are required.
2. Common Sensor Technology
The system employs
three identical Micro-Tech™ TrueView™ sensors: two lateral and one radial
Lower operational complexity.
• Consistent measurement accuracy across all
PCR, LTR, and TBR tires.
3. Advanced Sensor Capabilities
TrueView
™ sensors deliver:
• Wider scanning range for better coverage of large
truck and bus tires.
•
High-resolution imaging—3.5 times better than previous
AkroSCAN™ sensors.
• Superior depth resolution (1 μm vs. 10 μm) for precise defect detection.
•
Built-in
lens protection via shutters and
robust glass for durability.
•
Compliance with
global CE standards.
4. Flexible Integration
TGIS FS seamlessly integrates with
Micro-Poise tire testing systems like
ASTEC® FX, AkroDYNE® FX, and
AkroDYNE® FXT, as well as competitors' equipment and legacy platforms such as
D70. This adaptability allows manufacturers to upgrade without overhauling existing infrastructure.
5. Intelligent Software Tools
The system’s
RADViewer software enhances analysis with:
• Sidewall bulge and depression measurement.
• Run-out and peak-to-peak deviation tracking.
•
Polar plots and waveform graphs for detailed visualization.
Optional modules include:
• Decoration & Lettering Removal (DLR): Filters out mold engravings for accurate surface assessment.
• Image Storage: Captures and archives scans for traceability and quality audits.
How TGIS FS Adds Value to Customers
Reduced Operational Costs
The TGIS FS system significantly lowers the total cost of ownership by eliminating complex positioning mechanisms and minimizing maintenance requirements. Fewer spare parts, simplified wiring, and reduced downtime translate into substantial operational savings.
Improved Production Yield
Accurate tire geometry inspection enables timely corrective actions, reducing scrap rates and minimizing customer returns. The result is improved profitability and a stronger, more reliable brand reputation.
Enhanced Safety and Reliability
Fixed sensors and no-motion design reduce mechanical failures and operator risk, ensuring consistent performance in high-volume tire production environments.
Future-Ready Flexibility
With retrofit capability and modular software options, TGIS FS supports evolving production requirements and Industry 4.0 initiatives.
Solving Industry Challenges
Manufacturers face increasing pressure to deliver flawless tires while controlling costs. Traditional geometry systems often struggle with:
• High maintenance overhead.
• Complex sensor positioning.
• Limited integration options.
TGIS FS solves these problems by offering:
•
Simplified architecture for easy recipe creation.
•
Scalable integration with
uniformity and balance machines.
• Data-driven insights through advanced software and image storage.
Conclusion:
The
TGIS FS Tire Geometry Inspection System is more than a product, it’s a strategic investment in
quality control, efficiency, and
customer satisfaction. By combining cutting-edge
laser sensor technology, intelligent software, and a no-motion design, Micro-Poise empowers tire manufacturers to stay ahead in a demanding market.
Ready to elevate your
tire inspection process? Explore the
TGIS FS system and experience the future of
tire geometry measurement.