Why Separate Testing Systems from Multiple Manufacturers Are Draining Your Budget
In the fast-paced world of tire manufacturing, the pressure to deliver high-quality products while maintaining operational efficiency is greater than ever. Manufacturers must meet performance standards, adapt to evolving tire designs, and scale production without compromising speed or accuracy.
Yet, many production lines still rely on machines from multiple manufacturers to measure tire uniformity, dynamic balance, and geometry. This fragmented approach introduces several challenges:
- Inefficient use of floor space
- Higher operational and maintenance costs
- Longer cycle times and reduced throughput
- Complex integration and data management
- Limited flexibility for new tire models
As the industry shifts toward automation, sustainability, and lean manufacturing, these inefficiencies become major roadblocks to growth and competitiveness.
The Solution: Integrated Tire Measurement System (ITMS)
A Unified, Modular Approach to Tire Testing
Micro-Poise Integrated Tire Measurement System (ITMS) consolidates multiple testing capabilities into a compact, and configurable platform, dramatically improving efficiency and accuracy.
Unlike traditional setups, ITMS integrates the electrical infrastructure of two independent machines into a single electrical panel, eliminating redundancies in power and controls hardware. This simplifies maintenance and reduces costs without sacrificing performance.
However, ITMS maintains two separate spindles. one for balance and another for uniformity. Why? Because this design achieves two critical goals:
- Minimized cycle time
- Best possible measurement quality
In theory, you still have two separate measurement acquisition systems, ensuring precision and speed.
Why This Matters?
Some integrated solutions in the market combine everything into a single spindle. While this approach reduces hardware, it often results in higher cycle times and compromises in tire measurement quality trade-offs that can impact tire production efficiency and quality control.
ITMS avoids these compromises by offering true integration without sacrificing speed or precision, making it the ideal solution for modern tire manufacturing.
Core Capabilities of ITMS
- ASTEC® FX – Measures force variation with optional center and shoulder grinders
- AkroDYNE® FX – Detects dynamic imbalance with high precision
- TGIS® FS – Analyses tire geometry for uniformity and structural integrity
- RoboLUBE Handler – Automates lubrication and barcode reading
- Automatic Rim Change (ARC) – Enables seamless transitions between tire types
- AkroMARK™ Plus – Multi-color, multi-shape tire marking for grading and sorting
- Elevator Sorter Station – Sorts tires based on performance metrics
All modules are servo-controlled and integrated into a single PLC and electrical panel, simplifying control and maintenance.
Key Benefits
- Compact Footprint – Saves valuable floor space
- Modular Design – Customize based on production needs
- Automated Handling – Speeds up cycle times
- Energy Consumption Analysis – Supports sustainability goals
- Advanced Tire Grading – Improves quality control
- Single Control System – Simplifies operations
- Replaceable Modules – Quick maintenance with minimal downtime
Conclusion: A Smarter Way Forward
Micro-Poise ITMS is more than a testing solution; it’s a strategic upgrade. By combining electrical integration with dual-spindle precision, ITMS empowers tire manufacturers to deliver better products, faster and more sustainably without the trade-offs competitors accept.