Micropoise - Uniformity, Balance and Laser

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Home >> Tire Industry™

ASTEC Tire Uniformity machine


Tire Handler Station

Accepts the incoming tire, centers it, applies a lubricant to the bead area, and transfers the tire to the test station.

Test Station

Provides all equipment required to check tires for force variation, including an automatic adjustable-width chuck having a rim width adjustment range of 127 mm (5 inch). Only one rim set is required for most bead diameters, so rim changing is minimized. The automatic rim width adjustment does not add to cycle time.

Basic measurements made by the Test Station include:

  • Radial force variation (RFV).
  • Radial harmonics 1 through 10
  • Lateral force variation (LFV).
  • Lateral harmonics 1 through 10
  • Lateral shift (LSFT)
  • Conicity (CONY)
  • Plysteer (PLY)

All force variation and harmonic measurements are available in both clockwise and counterclockwise directions. Tires are positioned at the proper marking angle in the test station prior to transfer to the Exit Station.

Exit/Mark Station

Accepts the tire from the Test Station, positions it radially for marking, and applies the high point or grade mark. (Markers are purchased separately.) This station includes a manually operated drop gate that offers access to the test station for rim changes, tire setups, and periodic maintenance.

Space is provided above and below station for mounting markers. Customers can add markers according to their requirements. The electrical cabinet on the exit/mark station includes spare I/O for controlling additional markers.

Machine Control System

A standard PLC control system with distributed I/O handles machine sequence control. A separate ladder logic file controls each modular section of the ASTEC machine.

The main enclosure includes the main power disconnect that provides a safety lockout.

A pendant-mounted touch screen with an easy-to-use icon-based display provides manual and automatic operation, setups and calibrations. Emergency stop buttons are located at several places on the machine. System status is monitored from the ASTEC's computer.

View Brochure (PDF)

 

AkroDYNE Tire Dynamic Balance Machine

AkroDYNE Tire Dynamic Balance Machine


Production Tire Dynamic Balance machine

  • Optional TGIS-SL® Tire Geometry Laser Inspection System
  • Advanced Tire Handling Device for low profile tires
  • Fastest cycle time combined with best accuracy
  • Fully automatic with PLC Controls
  • Simple and easy to operate with graphics driven HMI
  • Runs all passenger and light truck tires

View Specifications (PDF)

View Specifications (PDF)

AkroDYNE Tire Dynamic Balance Machine

 

Truck Tire Uniformity Machine

FD90 Truck Tire Uniformity Machine

The FD90 assures tire quality by measuring, grading, and marking large over-the-road and off-road vehicle tires according to force variation, runout, and sidewall appearance. The machine measures tires with 16 in. to 25.5 in. bead diameters and load capacities to 5,670kg (12,500 lb). It features highspeed warm up, and an optional device to check sidewall appearance. An automatic adjustable-width chuck (AAWC) with a rim width adjustment range of 216 mm (8.5 in) is provided.

Machine measures the following tire properties:

  • Radial Force Variation (RFV)
  • Lateral Force Variation (LFV)
  • Conicity (CONY)
  • Plysteer (PLY)
  • Radial Runout (RRO)
  • Lateral Runout (LRO)
  • Sidewall Appearance (SAM)

Optional
In addition, using the proper marker device the machine can mark the tire as follows:

  • Radial Force Angle
  • Tire Grade
  • Conicity/Polarity

View Specifications (PDF)

 

Effective Radius Variation Measurement

Effective Radius Variation Measurement

On your Production Uniformity Machine

Effective Radius Variation (ERV) is a major contributor to “Fore-aft Force Variation” and a cause of annoying vehicle vibrations.

Measuring ERV provides the only realistic economic solution to controlling fore-aft variation in a production atmosphere.

ERV measurement on a low speed uniformity machine is an economical way to measure contributing factors and provides information for process improvement.

For a fraction of the cost of a High Speed Uniformity (HSU) machine, upgrade your existing low speed uniformity machines to measure Effective Radius Variation (ERV)… one of the last unmeasured root causes of fore-aft force variation in a tire.

The Akron Standard ERV measurement provides the necessary information to improve the tire building process. HSU measurement in a production atmosphere only provides information to make “Go” or “ No-go” decisions.

Tires exhibit different fore-aft force values at different vehicle speeds. The tire contribution to ride quality varies with speed and will feel different to the vehicle operator at different speeds… HSU measurement is a “Point in Time” measurement and is typically made at a single speed.

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Tire Geometry Inspection System


The ASTEC Tire Geometry Machine assures tire quality by measuring tire sidewall bulges and depressions as well as lateral and radial runout. Tire and Auto manufacturers set limits on the acceptable values of runout and sidewall appearance to assure good ride quality and customer satisfaction. The ASTEC Tire Geometry Machine provides for measurement as well as go/no-go grading and sorting of tires to meet these requirements.

Runout is a measure of the "out-ofroundness" of a tire. Radial and lateral runouts cause ride disturbances during each tire rotation.

Sidewall Appearance is the visual quality of a tire, which is influenced by several tire construction features, such as sidewall splice, body ply splice and component quality. When splices are excessively overlapped they can create a depression in the sidewall when the tire is inflated. When splices aren't placed together correctly, they can cause a bulge. These defects are not acceptable to the tire buyer.

The ASTEC Tire Geometry Machine is designed for 100% tire checking in production. It comes equipped with the TGIS-SL™ sheet-of-light laser measurement system for complete sidewall and runout inspection. The machine will automatically adjust to different tire widths and test conditions for different tires within each bead diameter. Rim changes are made quickly and easily using the manual rim change assist system. In addition, optional Tire Bead Lubricator Inlet Conveyor and Tire Sorter Station are available.

View Specifications (PDF)

View Brochure (PDF)

 


TQC-PC® Controller Upgrade

  • New TQC-PC® Controller upgrade with Windows XP® operating system for data presentation and communications to factory host systems, and is a direct replacement for the Akron Standard TQC-86 controller.
  • Universal Customer Interface (UCI). This UCI provides an application programming interface (API) to the TQC-PC® controller.
  • Lateral and Conicity grind capability is now available in the new TQC-PC® controller.
  • Model TGIS-SL® "Sheet-of-Light" Tire Geometry Measurement system can be integrated into the new TQC-PC® controller.

View Brochure (PDF)

 

TGIS-SL Sheet-of-Light Laser

TGIS-SL Sheet-of-Light Laser

TGIS-SL Sheet-of-Light Laser

TGIS-SL Sheet-of-Light Laser

Tire Geometry Inspection System

Geometry Systems provides non-contact inspection that uses lasers to measure irregularities in the tire tread and sidewalls. The latest additions to our stable of measurement products. The TGIS/sl, measures anomalies such as bulges, depressions, and run-outs using laser-triangulation methods.

The TGIS/SL produces a Sheet of Light that collects more data per pass than a traditional laser point. It is the most accurate, repeatable, precise, and fastest tire inspection system available today. It integrates with Akron Standard uniformity machines as well as third-party tire handling devices.

The machine's PC controls filter out sidewall letterng, decoration, and pin vents, and adjusts for tire diameter and width. In addition to colecting data, TGIS offers advanced software tools for further analysis of tire-construction details.

  • Offers full tire, non-contact inspection
  • Measures bulges, depressions, and run-outs
  • Uses revolutionary Sheet-of-Light laser triangulation technology
  • Collects over a milion datapoints per tire surface in one revolution
  • Is highly accurate and repeatable
  • Large sensor standoff to avoid collisions
  • Provides breakway sensors for equipment protection
  • Works with both Akron Standard and third-party machines

View Specifications (PDF)

 

TGIS-FPL Single Point Laser

TGIS-FPL Single Point Laser

TGIS-FPL Single Point Laser

TGIS-FPL Single Point Laser
TGIS-FPL Single Point Laser

The Single Point Solution

The TGIS-FPL is a reliable single point laser tire geometry measurement system. The system is designed for customers who only require a single track measurement or whose cycle times allow for multiple measurement cycles on different tracks.

  • Improved measurement of bulges, depressions and run-outs
  • Sensor standoff is +30mm from tire
  • Industry proven single point laser technology
  • Laser measurement is not affected by silica or humidity
  • Integrates into ASTEC or TQC/PC or 3rd party controllers
  • Easily upgraded to a TGIS-Sheet of Light system
  • Highly accurate and repeatable

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Uniformity, Balance, Geometry, Performance


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